Crawler Type Mobile Impact Crushing Plant

Application Areas: Basalt, quartzite, cobblestone, granite, construction waste, iron ore, limestone, concrete recycled materials, etc.

≤200mm

Feed Size

30-630KW

Motor Power

30-600T/H

Capacity

WhatsApp: +86 13938447778 kq@kqmachinery.com

Crawler Type Mobile Impact Crushing Plant

60S Quick response

30 min Technical reply

24h design proposal

365 days to receive service needs

Applicable Materials

Basalt, quartzite, cobblestone, granite, construction waste, iron ore, limestone, concrete recycled materials, etc.
Application Areas

Mining and stone processing, highway and railroad aggregate production, industrial solid waste disposal construction waste resource utilization and other fields.

Crawler Type Mobile Impact Crushing Plant

The tracked mobile impact crusher is designed for high efficiency crushing and complex terrain operation, equipped with fully hydraulic tracked chassis, supporting 1:6 steep slope climbing and muddy road walking, with an autonomous moving speed of 1.2km/h, and completing the deployment and transfer in 45 minutes. The core impact crusher adopts heavy-duty rotor (500-800rpm) and high chrome hammers, with a maximum feed size of 500mm, a processing capacity of 150-500t/h, adjustable particle size of 20-50mm, and a cube rate of more than 90%, which is perfectly suited for aggregate shaping and medium-hard rock crushing. Intelligent center monitors bearing vibration, rotor balance and motor load in real time, automatically adjusts the gap of impact plate and feeding speed, and warns of abnormal working conditions within 3 seconds, reducing the failure rate by 50%. Modularized quick-disassembly design supports 20-minute replacement of the plate hammer, and the life span of the wear-resistant parts is increased to 8,000 hours, and the -25℃ antifreeze and 50℃ heat dissipation structure ensures continuous operation at extreme temperatures. Applicable to iron ore, limestone, building demolition waste and other scenarios, single machine power consumption as low as 1.3kW-h/ton, with hydraulic folding conveyor to achieve the integration of “crushing - transfer”, shorten the return on investment cycle to 16 months!

Product Advantage

Crawler mobile impact crushing plant breaks through the industry bottleneck with four innovative advantages:

1: dual-power drive:

diesel-electric hybrid mode one-key switching, no external power supply diesel full-load operation (fuel consumption ≤ 18L / h), access to the power grid automatically switch to purely electric drive (energy consumption by 15%), mountainous areas / no power area operation without worry!

2: Multi-stage pre-screening linkage:

the front adjustable inclination screen (screen hole 20-100mm) automatically diverts over-limit material and qualified material, reducing the ineffective wear of plate hammer by 30%, and synchronizing to improve the crushing efficiency to 220-600t/h;

3: AI self-healing system:

built-in 2000+ fault cases database, real-time analysis of vibration spectrum and current curve, 48 hours in advance warning bearing failure or rotor imbalance, and generate maintenance program, MTBF (Mean Time Between Failure) exceeds 5000 hours.

4: Scenario innovation:

modular expansion interface supports the addition of iron remover or fine crushing hammer head within 10 minutes, realizing the whole process of “iron ore crushing - debris removal - shaping”, and increasing the return on investment by 40%.

Crushed product size

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Working Principle

Crawler type mobile impact crusher operation process full analysis: When the equipment starts, the diesel engine drives the hydraulic system to self-check and synchronously preheat the rotor bearing to the set temperature (>15℃). The material is evenly fed into the crushing chamber through vibrating feeder (amplitude 0-10mm adjustable); the rotor impacts the material at a high speed of 500-800rpm, and the multi-stage impact plate dynamically adjusts the gap (20-50mm) through the hydraulic cylinders to realize the impact-grinding composite crushing, and the finished product is accurately graded at the bottom. After crushing, the aggregate is discharged through the hydraulic folding main conveyor belt (bandwidth 1.2m, speed 0-3m/s adjustable), the built-in metal detector linkage iron remover, real-time separation of steel and other magnetic impurities (iron removal rate of ≥ 98%), over the limit of the material through the return belt to the crushing automatically back. Intelligent central control tracks the current fluctuation and vibration frequency in real time, and automatically matches the feeding speed and rotor power, the single-cycle crushing ratio reaches 1:8, and the processing capacity of hard rock is stabilized at 150-550t/h, the whole process does not require human intervention.

Specification

*The output will vary according to different materials, feed particle size and other factors

Device/Model	STF1010RS	STF1214RS	STF1315RS
Feeding Department
Bin Volume(m³)	4	6	6
Feeder Model	FD1038	FD1248	FD1248
Feeder Power(KW)	11	15	15
Maximum Feeding Particle Size(mm)	500	750	750
Crusher
Device/Model	SPL1010	SPL1214	SPL1315
Crusher Power(KW)	160	250	315
Processing Capacity(t/h)	80-200	100-400	150-500
Return Material Sieve
Device/Model	SX1536	SX1545	SX1545
Number Of Screen Layers	1(2)	1(2)	1(2)
Belt Conveyor
Main Belt Conveyor	B1000	B1200	B1200
Belt Conveyor Under Screen	B1000	B1200	B1200
Material Return Belt Conveyor	B500	B500	B500
Drive Mode	Motor Reducer	Motor Reducer	Motor Reducer
Machine Power(KW)	215.4	317.4	382.4
Power System(KW)	Cummins 330	Cummins 560	Cummins 560